Services

Services

Silo Cleaning : By Using American Technology Machine Named "Binwhip And Cardox"

Silo Cleaning by Using Binwhip

The process is completely automated, allowing cleanout to take place without human entry into the silo or bin. It is a dry process meaning no water or other liquids are used. Therefore there is no water damage to the facility or surrounding areas. Clean upon easy and material within the silo is recoverable for further processing or load out. There is no contamination of the material plays for significant portion of the clean out project. Binwhip system is a mechanical cleaning system operated with hydraulic motor mechanical boom assembly, hydraulic operated motor moves inside the silo with specialized hose. It is operated at various RPM from 0 to 900 decided by the operator from Silo top. This is guided through mechanical boom with hydraulic controlling assy.The whole operation is controlled by single person from silo top. The end result is a clean vessel and reclaimed product.

  1. Powered By Hydraulics, Binwhip Has Exceptional Torque and Control

    2. When dealing with bulk solids, product fiow in the production line can't be ignored, Build-up, ratholing, bridging and plugging too after keep both the product and the profits in the bin. BinWhip is valuable because it eliminates hassle and reduces costs. It takes care of fiow problems quickly, minimizes down time, and keeps employees safe and on task. Results are measurable.

    HYDRAULIC POWER FOR TORQUE & CONTROL

    The BhiWhip is powered by hydraulics, which means there is more power, better control, and less expense. Hydraulic cleaning heads deliver tremendous power, yet are safe, easy to control, and won't damage vessel walls, No external air is needed for operation, so plant air compressors are not tied up when the Binwhip is in use. The Hydrauiic Power Unit requires oniy a 440 Volt 3-Phase electrical hook-up to operate.

    SAFE, NO BIN ENTRY

    The BinWhip works from the top of the vessel, which eliminates the need for dangerous confined space entry by employees.

    EASY TO MOVE, USE

    The BinWhip breaks down into easily-handled pieces, so setting up and moving From bin to bin is quick and easy. It works on vessels of all sizes, from a small 4'x4' ingredients bin to a 30' x 150' coal silo. The Binwhip restores storage vessels of 100% capacity, If the material is Currently usable, it can be reclaimed.

  2. Silo Cleanout System

    3. BINWHIP TECHNOLOGY

    The Pneumat Bin Whip is a unique tool developed to allow the clean ing of clogge d storage vesse ls without the danger of entering the vessel itself.The BinWhip attaches easily to an opening at the top of a bin or silo. The boom extends into the vesse l to act as a guide for the main hose assembly and attached clearing head . Flexible whips attached to the clearing head create a buzzsaw like cutting action to knock out even the toughest hang-ups without damaging vessel walls. Personai never enter the binI an operator can easily position the cleaning head inside the vessel by rotatingor moving the boom up or down. The end result is a clean vesse l and reclaimed product.

    HYDRAULIC POWER UNIT

    Explosion-proof 7.5 HP power unit is designed around the mobility of a 2 wheel hand truck. The high efficiency industrial pump and portab le controls give precis e contro over all functions of both the BinWhip and its allied Pneu- mat Product, the BinDrill® Bridge Breaking System.

Silo Cleaning by Using Cardox

Cardox System is totally based on the liquid Co2 .In many cases, the discharge area of the Silo provides one of the biggest challenges in Silo cleaning. Loose material has to be removed from the silo first and huge lumps of hardened cement are commonly found blocking the passageway during the extraction of material from the silo. By using the Cardox System, inside the extraction port of the silo we break the huge lumps of the cement. Cardox blasting system is a safe effective way to clear blockage and hang-ups form a bulk material handling line. Cardox is cost –effective and safe to transport .Tubes are designed to be filled, fired, rebuilt, filled and fired again.

  1. The Tools You Need to Keep Your Product Flowing

    2. Charge the tube

    To operate, a Cardox tube is charged with a critical amount of C02 This easily done with Peneumat's Rapid- Fill Sation Which uses a positive displacement air- driven pump to fill tubes with exactly the right amount of C02 No C02 is wasted , So a fifty pound C02 bottle lasts longer.

    Place the Tube

    Cardox tubes must be inserted into the material they will dislodge. In areas where problems reoccurs, a perma nent Quik-Lok Socket Base and plug prov ides quick, secure access, To use the socket remove the plug, drill into the material, and secure the tube with the Quik-Lok Tube Clamp. Cardox tubes can also be placed direct ly in the material to be dislodged through a pothole in the vessel. Pneumat's exclusive Threaded Head accepts our heavey-duty eyebolt for secure retenton and retrieval of the tube, Anot her Peneumat exclusive shafts can be added for easy placement in 'hard-to-reach areas.

    Fire the tube

    Once tubes are secured, a charge is initiated with pneumat's Remote Energizer. This safe mobile unit allows operators to stay I safe positios at a distance while Cardox does all the work

    Rebuild the tubes

    Afte r firing and retrieval, Cardox tubes are torn down, rebuilt and recharged using Pneumat's 360' Air vise. The Vise's ergonomic des ign makes the process safer, faster, easier.

  2. Cardox Easily Clears Granite - Hard Materials From Bulk Storage Vessels

    3. SAFE, REUSABLE SYSEMS

    Pneumat's propr ietary Cardox Blast ing System is a safe, effective way to clear blockage s and hang - ups form a bulk materials handling iine. It powerfully but gent ly breaks rock, concrete and other materials that have become rock - hard. Storage vessel walls are not damaged in the process. Cardox is Cost - effect ive and safe to transport. Tubes are desig ned to be filled, fired, rebuilt, filled and fired again.

    DESIGN ED FOR USE IN HAZARDOUS ENVIRONMENTS

    The gentle, hydroulic breaking force of Cardox was orig inally designed for use in coal mines, where volatile methane gas makes explosion a cons tant threat. Acting on natural cracks and weaknesses in the material, Cardox dislodges stuck material by instantaneously releasing liquid C02 at up 34,000 psi. Cardox does the work - creatin g power without the high - velocity shock waves of an explosive - while you monitor the job safely, at a distance.

    CARDOX IS VALUED BY DIVERSE INDUSTRIES

    Cardox is widely and safely used in feed mills and grain handling plants, where grain dust can be volatile and dangerous. It is safe and effect ive when used in preheater/precalciner syste ms, feede r systems, kilns, paper and pulp mills, waste handling sites and storage syste ms, among others. It works where other tools cannot - in high temperature production areas and where haza rdous, flammable or combustible materials are stored. The harder the material, the better Cardox Works.